High Transparency Vacuum Casting Transparent PC

Short Description:

Casting in silicone moulds: transparent prototype parts until a 10 mm thickness: crystal glass like parts, fashion, jewellery, art and decoration parts, lenses for lights.

• High transparency (water clear)

•  Easy polishing

• High reproduction accuracy

• Good U. V. resistance

• Easy processing

• High stability under temperature


Product Detail

Product Tags

Composition ISOCYANATE PX 5210 POLYOLPX 5212 MIXING
Mixing ratio by weight 100 50
Aspect liquid liquid Liquid
Colour transparent bluish transparent
Viscosity at 25°C                  (mPa.s) BROOKFIELD LVT 200 800 500
Density at 25°C (g/cm3) ISO 1675 : 1985ISO 2781 : 1996 1,07- 1,05 1,06
Density of the cure product at 23°C
Pot life at 25°C on 150g       (min) Gel Timer TECAM  8

Processing Conditions

The PX 5212 must be only used in a vacuum casting machine and cast in a pre-heated silicone mould. The respect of 70°C temperature for the mould is imperative.

Vacuum casting machine utilisation:

• Heat both parts at 20 / 25°C in case of storage at a lower temperature.

• Weigh isocyanate in the upper cup (do not forget to allow for residual cup waste).

• Weigh polyol in the lower cup (mixing cup).

• After degassing for 10 minutes under vacuum pour isocyanate in polyol and mix for 4 minutes.

• Cast in the silicone mould, previously heated at 70°C.

• Put in an oven at 70°C.

1hour for 3 mm thickness

Open the mould, cooling the part with compressed air.

Remove the part.

Post curing treatment is needed to get final properties (after demoulding) 2h at 70°C + 3h at 80°C+ 2h at 100°C

Use a fixture to handle the part during the post curing treatment

NOTA: Elastic memory material offset any deformation observed during demoulding.

It is important to cast the PX 5212 in a new mould without casting resin previously inside.

Hardness ISO 868 : 2003 Shore D1 85
Tensile modulus of elasticity ISO 527 : 1993 MPa 2,400
Tensile strength ISO 527 : 1993 MPa 66
Elongation at break in tension ISO 527 : 1993 % 7.5
Flexural modulus of elasticity ISO 178 : 2001 MPa 2,400
Flexural strength ISO 178 : 2001 MPa 110
Choc impact strength (CHARPY) ISO 179/1eU : 1994 kJ/m2 48
Glass transition temperature (Tg) ISO 11359-2 : 1999 °C 95
Refractive index LNE - 1,511
Coefficient og light transmission LNE % 89
Heat deflection temperature ISO 75 : 2004 °C 85
Maximal casting thickness - mm 10
Time before demoulding at 70°C (3mm) - min 60
Linear shrinkage - mm/m 7

Storage Conditions

Shelf life of both parts is 12 months in a dry place and in their original unopened containers at a temperature between 10 and 20°C. Avoid storage for long time at a temperature over 25°C.

Any open can must be tightly closed under dry nitrogen.

Handling Precautions

Normal health and safety precautions should be observed when handling these products :

Ensure good ventilation

Wear gloves, safety glasses and waterproof clothes

For further information, please consult the product safety data sheet.


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